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« on: January 09, 2022, 02:43:02 AM »
Not a lot to show, but progress has been made. The Hope hub, an SQLab 30X bar, a pair of Ergon grips, and a OneUp dropper post are now in my hands. I finished rebuilding the front wheel just a few minutes ago.
The bearings in the suspension are all standard industry sizes. The trunnion bearings, the rocker pivot, and the rocker-to-seatstay bearings (that's 6 total) are all 10mm ID x 19mm OD x 5mm wide. The industry part number is 6800-2RS. The 2 swing arm bearings are 15x28x7mm, industry #6902-2RS. (The -2RS stands for "2 rubber seals".)
The bearing locations all have room for wider bearings, but you'll probably need longer bolts. The 6800-2RS can be replaced with a 3800-2RS. This is a 10x19x7mm double row angular contact bearing which should withstand a substantial radial load. This bearing is not all that common, but it is available and not outrageously expensive. Real World Cycling (a.k.a. EnduroForkSeals dot com) has a 3800 bearing which is 8mm wide. As far as I can tell that is not a standard size - I think they advertise it as a replacement for a specific Trek model.
The first photo shows the rocker pivot bearing - note the excess threadlocker compound that flaked off.
I unscrewed several of the suspension bolts to get a better look at them. (This may have been a mistake.) The bolts are all aluminum. Given my recent experience with Chinese threads in aluminum, that makes me a little nervous. They all had threadlocker on them when I removed them.
The rocker pivot and the rocker-to-seatstay bolts are the same size. The bolts are 10mm x 1.5 pitch, with a small 14mm diameter x 2mm high shoulder under the 19mm diameter head. The length under the shoulder is 19mm, of which only the last 11 mm are threaded. The bearing rides on the unthreaded shank, and on the shoulder. The second photo shows the rocker bolt removed from the first photo.
The shock trunnion bolts are also 10mm diameter, but with the standard trunnion 1mm pitch (which is considered extra fine). The bolts also have a 19mm head and a 14x2mm shoulder, and 15mm under head length, of which the last 10mm are threaded. I cross-threaded this bolt trying to get it back in, which is why I said it may have been a mistake to take it all apart. I finally got it back in straight. I think it'll be OK. But I'm already looking for a replacement. The 3rd photo shows the trunnion bolt before I cross-threaded it.
The swing arm bearings ride on an axle which extends through the front triangle. There's a bolt on the right end of the axle, it's a serious shoulder bolt. Threads are 12mm x 1.25mm pitch, 18mm long. The shoulder on which the ID of the bearing rides is 15mm diameter by 7mm long. There's a second shoulder, looks to be 19x1mm, directly under the 28mm diameter head. See the 4th photo.
I hope to find time tomorrow to run the seatpost cable in the frame and install the post itself. Once that's in place, i can install the bottom bracket and crank, trim the cables and brake hoses, and go looking for a saddle and a chain.