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Re: The Shiny New AM831 Group Buy (A) Thread! Back again with some comments on the upper link bearing mount.

On the left, the actual mount, to scale. On the right, the nearest correct way to do it - an elastic retainer ring holding the bearing in its recess.



This is a suggested (IMHO good) correction for the existing frames, to scale, using a standard pair of 6703 bearings that fit in the recesses for the bolt heads. Needs a new pair of bolts as drawn - I have a mechanic workshop in the neighborhood, and will check if they can do this and for how much. Probably cheaper if I can order a certain number of pairs. A minor issue is the tolerance of the carbon width (approx. 3mm) between the two bearings, and whether the inner race of the new bearing will rub against the carbon. I've ordered a pair of 6703s to experiment with.





December 01, 2021, 04:06:13 AM
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Re: The Shiny New AM831 Group Buy (A) Thread! I found someone willing to make the bolts, a friend and co-founder of Effigear (https://www.effigear.com/en/). They make gearboxes for bikes (and also some bikes), and equip among others the Cavalerie bikes (https://www.cavalerie-bikes.com/home).

The cost is approx 280 EUR for a small series (up to ~50 bolts), so the more we are, the cheaper. They will even anodize them in black. They could deliver by end January 2022.

I've set up a spreadsheet for those interested. In there, please indicate the D and L dimensions for your frame, to check if these values are consistent. If not, I have another solution.

https://docs.google.com/spreadsheets/d/1VllNnFhMycufNw3H4toELJPXWNQe-djAg7zDEYvuD0o/edit?usp=sharing

December 03, 2021, 06:21:47 AM
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Re: The Shiny New AM831 Group Buy (A) Thread!
Thank you and great work JJJ. With Eddy’s response a couple posts back and the possibility of a new carbon layup, what do you see as the most effective fix coming from the factory?  Bearings on the outside of the rear triangle with the c clip retaining thingy ala Yeti?  That seems very doable if the mold can be changed. Would like to hear your thoughts.

BTW. Going to take the bike out today with the 1mm nylon washers to see what it does. Will sign up for bolt buy when I can do the measurements.

I really don't understand why they didn't clone the SC link, with the bearings inside the link and a through-axle. That's probably the best design, but SC use a rather complex axle system (which I didn't reproduce faithfully)... Bearings in the triangle are probably OK, provided they are held on both sides! (Hey, Yeti do that, but because they can't use a through-axle with their weirdo link).

December 03, 2021, 06:01:57 PM
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Re: The Shiny New AM831 Group Buy (A) Thread!
I took the bike out today with the 1mm thick nylon washers on the outside of the carbon of the offending link underneath the aluminum bolt outside lip and it was very solid. There was no noticeable flex and the suspension seemed smooth and responsive. The bolts also did not come loose. There were not any clicking or creaking noises. Bike rode really well.

I think there is a chance that this may work. Bushings have long been used successfully in suspension design.

It'll work in the short term, but the bolt will inevitably come loose with the rubbing. The rubbing will increase as the press-fit mount of the bearing degrades.

Bushings are mounted such that any rubbing cannot loosen bolts. This is a traditional bushing mount - you can see that nothing will tend to turn the pink bolt. (My Altitude has this type of pivots.)

December 04, 2021, 02:47:27 AM
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Re: The Shiny New AM831 Group Buy (A) Thread!
Dear All:

Have a nice day.
Finally we got the solution of the flexing of the frame FS-AM831.
The upgrated of the new mold of triangle, if you need it, contact us.

Eddy@haidelibicycle.com

We also found that JJJ have the idea of the bolts to solve the problem, really thanks for his help and effort.
But that's would not be our solution and cannot ensure it would be works.

Thanks for all the supporting and understanding.
Feel free to contact me via email.

All the new order would be use the new mold.

Ah, the carbon eyelets with two bearings - similar to my fix  ;D

A lower link with through-axle. Better. Yet the link still has a cutout between the eyelets. Can do better without the cutout.

So what is the upgrade policy for the purchasers of the first version?


December 11, 2021, 05:02:47 AM
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Re: The Shiny New AM831 Group Buy (A) Thread!
The Haideli revision looks pretty solid, but I’m hoping to commit to buying a frame (either AM831 or FM1002) in the next month or so and would only be comfortable getting an AM831 after at least one rider builds up the revised frame and can give us a review of their experience.

Solid yes, but overkill. Four 6802 bearings on one axle is unnecessary. The design remains wrong, sorry Haideli. There should be two bearings only, held axially in both directions, preferably in the link, and a link with a through-axle.

Note also that some (lateral) flex in the rear triangle is not necessarily wrong (unless it's the bearings shifting in their eyelets!). Such flex only occurs when you tilt the bike, like when cornering. In that situation, the suspension is less effective vertically, and it's the flex of the triangle that gives you the plushness. I've read tests where reviewers complain that some (full suspension) frames are too stiff!

December 11, 2021, 02:49:10 PM
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Re: The Shiny New AM831 Group Buy (A) Thread!
I mean, in principle I’m a big fan of overkill. My current main bike has a 38mm 180 fork and 2.8 tires on it. But you make a good point.

I’m attracted to the idea of a VPP frame over another 4-bar like my current bike, but it’s looking like field testing the revised rear triangle/links is going to take too long for me to base my winter build on the 831. That’s too bad, it really seems like it would have obvious advantages over a 4-bar if it’s reliable.

Whoa, that is overkill, but it depends on your riding style, eh? My 831 V1 is pretty reliable so far. I've ridden long gnarly trails and over jumps, here in the Alps, with no issues. My bearings are still holding, which is why I didn't understand people complaining about excessive flex until I looked closer at the design.

December 11, 2021, 03:59:05 PM
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Re: The Shiny New AM831 Group Buy (A) Thread!
THEY AREN'T Santa Cruz! That's why this frame cost you less than $1,000! The quality of the product is debatable (outside of this frame), but you are not going to get the same customer service as a Western brand that values is reputation.

In summary, as some of us said here, we gambled and lost  ;D

December 14, 2021, 03:30:00 PM
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Re: AM831 bottom link design
Yes JJJ, you are right. In this construction it is not possible to give force over the axis without damage the outer bearings. It must be filled by spacers very correctly. This is the big disadvantage to bearings in the link.

Unless they provide a spacer to go between the bearings, that you would have to slip in by removing one bearing, I would not trust this through-axle design!

December 15, 2021, 02:00:57 AM
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Bolt order for AM831 link upgrade kit OK, I received my 6703 bearings. Hey, they're so small!

The inner race is not very tall, so my fears of it rubbing against the carbon are unfounded.

Snug fit in the bolt head recess on one side, but harder to insert in the recess on the other side. Most likely the paint needs to be scraped off and then it should be OK, like for those of you who measured slightly less than 23mm diameter.

December 16, 2021, 08:37:53 AM
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