I thought it was 3 or 4 layers. With 1 or 2 you have to rub of the remainder.
For a good result, I needed 8 layers of red plasti dip.

How did it break?

A combination of rum drinks on a cruise ship ? 

As I said before (on FB), I hope it will heal without problems. Take you rest and get better soon.

Changed the size of the images.

@Sjon7283: Please use the direct link (and not thumbnail for forum) and rotate the image when needed. Thank you.

Slightly off topic.. does anyone know of a really long plug?

Yes, google knows it: "carbon headset top expander long"
Found this one: http://www.pro-bikegear.com/en-gb/catalogue/accessories/103/headsets/prhs0081_main/gap-cap-expander-long

Long enough ?

Got the same problem with my FSA headset (top cap).

This was what I did:
- Put the top cap half way in your fork.
- Tighten it a little bit and hold it on place by hand to prevent spinning
- Don't tighten to much, just a little bit.
- When it got enough resistance, press your top cap completely into you fork
- Now you're able to tighten your top cap.

I hope my explanation is clear enough ?

I think you need some shims. I needed that also on my FSA headset (which I ordered from iPlay). If you top bearing drops in without resistance, and there's still room around the bearing, that's no problem. You need definitely some shims. With the shims the top cap pushes the bearing into your frame into a fix position.

Here you go: http://chinertown.com/index.php/topic,96.0.html