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Messages - velostar

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Road Bike Frames, Wheels & Components / Re: Hygge Aero Carbon Frame
« on: December 07, 2024, 10:55:19 AM »
Here's my bike build with the Hygge 2024 EPS frame. Paint is obviously custom and I give them high marks for a quality job. They said they'd send me a new, shorter bearing for the issue with the headset gap I mentioned earlier in this thread.  Besides the frame, the crankset and BB is also Chinese, a Ryet and Kactus, respectively. Tires are 30mm front and 32mm rear (as measured) and easily clear, though rear is probably at max width.


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Road Bike Frames, Wheels & Components / Re: Hygge Aero Carbon Frame
« on: November 27, 2024, 11:59:19 AM »
Good. Now put all the spacers on and then the handlebar and compress it as much as possible and tighten first the cover bolt so it compresses everything down (I used 4 Nm). When everything is compressed then torque side bolts of the stem to 5 Nm. That should do. Or maybe the c ring is too thick because mine came in silver, not a black one.

Did you put the bearing ring at the bottom of the fork steerer first cause it makes 2 mm difference.

At least the headset cover is not tilted so it's a good sign. You're on a right way to solve it.
Hope i helped. Good luck!

It's hard to imagine the headset cover going any lower. Seriously, I've tried to get it lower! Plus, Henry's videos show the headset cover nearly flush with the frame before the handlebar cover is placed and tightened down to compress the assembly. Possibly it could happen but here I run into a possible LBS mistake. It seems they cut the steerer tube so that it is exactly flush with the top of the handlebars, whilst most everything I've seen shows the top of the steerer tube about 3mm below. This is with the maximum number of spacers so I can't add any in order to raise the bars. Did they mess up?



Confirmed the bearer ring is at the bottom of the fork steerer.

Hygge showed me a short video of the c-ring/headset cover interface that shows the c-ring in black like mine. However, their headset cover appears to be slightly different. I've reached out again today and will probably get an answer tonight.

Thanks for your help!

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Road Bike Frames, Wheels & Components / Re: Hygge Aero Carbon Frame
« on: November 27, 2024, 10:31:17 AM »

You see how the c-ring has a hole just slightly to the right of the blue marker? - it should align with the pin underneath the headset cover.

Cheers

So thank you for this diagram and feedback. I removed the handlebars and spacers so I could see exactly how the bearings, c-ring (i.e., split ring in the diagram), and headset cover (i.e., group cover in the diagram) were fitting. I also compared with Henry Chung's frame build videos to ensure everything had been placed correctly. I also ensured that the headset cover's pin was aligning with the hole in the c-ring.

After spending some time on this, I've concluded that there's something wrong with the interface between the headset cover and the c-ring. The headset cover simply won't descend enough to completely cover the c-ring and remove the gap. Here's an image of how the c-ring is fitting into the top bearing. This seems all correct:



Now when I place the headset cover over the c-ring, this is as far as it goes:



Again, I ensured that the headset pin was aligning with the hole in the c-ring.

I compared my c-ring with Henry's c-ring in the video of the new EPS frame he did a couple months back. The look to be the same, but perhaps different color?

Am I missing anything here?




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Road Bike Frames, Wheels & Components / Re: Hygge Aero Carbon Frame
« on: November 26, 2024, 09:24:08 PM »
So my LBS built a bike with my Hygge frame that I'd received earlier this month. They said it went very smoothly. However, now that I've gotten it home, I noticed what seems like a lot of space between the final headset spacer and the frame. Talked to Hygge about it and they they think "it is not flat when screw the bolt", though I'm not sure what that means. Anyone have some thoughts on why this extra space?

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Road Bike Frames, Wheels & Components / Re: Hygge Aero Carbon Frame
« on: November 01, 2024, 08:13:40 PM »
This thread has been very helpful in making the decision to order a Model S frame with custom paint job. Thank you!

I've never built a complete bike before though I'm pretty handy and have many bicycle tools at my disposal. Can anyone recommend a resource for walking through a build for these Chinese frames? I'm going to use my current Shimano Ultegra Di2 groupset, except for the crankset. Haven't decided on the brand for that, but will definitely go 165mm.

Also, recommendations for a bottom bracket?


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