Author Topic: Lexon Thin line - installation  (Read 10996 times)

alfiomotrambo

Lexon Thin line - installation
« on: January 11, 2026, 09:05:54 AM »
Hello everyone!

Since I recently had some trouble installing this handlebar, I wanted to make a post to explain how I solved the issue.
Hopefully, if someone runs into the same problem, they’ll find this guide useful.

The handlebar I bought is the Lexon Thin Line https://it.aliexpress.com/item/1005006430373452.html and is installed on a Spcycle R088

The issue I encountered was some play in the headset—specifically on the top ring—because I was using a metal C-ring.
I fixed it simply by installing a plastic C-ring instead. That way, I managed to eliminate any lateral movement or play under braking at the upper part of the headset.

So, I wanted to clarify that: make sure you have all the necessary tools on hand, and especially leave the hydraulic brake hoses (in my case, I’m using a Shimano Di2) a bit longer. That way, if you have any issues, you can always loosen them and adjust the headset stack more easily.


These are the torque values I used:
 • Expander plug: 7 Nm
 • Top cap: 3 Nm
 • Handlebar bolts: 4 Nm

Make sure to tighten everything gradually and evenly, especially the handlebar bolts, and always double-check that there is no play in the headset after tightening. Correct torque makes a big difference in terms of safety, durability, and overall riding feel.

Ultramic

Re: Lexon Thin line - installation
« Reply #1 on: January 25, 2026, 05:53:03 PM »
Do not overlook the quality of the expander plug. The ones supplied with the bike are cheap and prone to slipping even with carbon paste. Check periodically through the gap at the back of the stem that your expander plug is not lifting up.

alfiomotrambo

Re: Lexon Thin line - installation
« Reply #2 on: January 26, 2026, 02:42:03 AM »
Do not overlook the quality of the expander plug. The ones supplied with the bike are cheap and prone to slipping even with carbon paste. Check periodically through the gap at the back of the stem that your expander plug is not lifting up.

Thank's i will check more often