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Re: Zen Carbon Wheels Xiamen
@ZenCarbonBike

What's the minimum tyre width you recommend to fit in your rims 24mm (inner)/ 31mm (putter)?

Good Day Sir,

Answer to your question:

28 mm   Ideal   Best balance of shape, support, rolling resistance, and aero.
30–32 mm   Very good   More comfort and grip; still perfectly matched to 24 mm internal.

January 27, 2026, 03:55:14 AM
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Re: Zen Carbon Wheels Xiamen Good day Chinertown  members,

I hope you are all well. This week we have some new rim profiles a
• New rim: Wider 24 mm inner width, undulating profile widths  31/24mm  and 31/25mm  and 68/65mm depth
• Depth: 75 mm with  34/31mm External and 24 mm inner
• Also available: 32er MTB rims

Following on from our VaporLite series (23 mm inner width), we now have wider 25 mm inner width rims. Here is an updated list of rim weights for 25 mm inner width:
• 50/50 mm rims: 974 g
• Per rim: 330 g
• Spokes: 3.1 mm, 2.1 g, 40 pcs = 84 g
• Ultralight Hub: 20 spokes F&R = 230 g
• 65 mm rims: 1104 g – build possible
• External width: 32.4 mm

This gives you an overview of the options if you want to build your.

We have many many option for truly bespoke build ROAD/GRAVEL/CX AND MTB so contact us today to discuss your requirements.
Have a good day  :D

Updated 2026 VaporLite Weights — 25 mm Internal Width Series
VaporLite Ultra — Ultralight Hub + 3.1 mm Carbon Spokes
30 mm – 899 g
35 mm – 919 g
40 mm – 929 g
45 mm – 949 g
50 mm – 979 g
55 mm – 1049 g
60 mm – 1089 g

65 mm – 1109 g

VaporLite Pro — Superlight Hub + 3.1 mm Carbon Spokes
30 mm – 940 g
35 mm – 960 g
40 mm – 970 g
45 mm – 990 g
50 mm – 1020 g
55 mm – 1090 g
60 mm – 1130 g
65 mm – 1150 g

VaporLite Sport — Sapim CX‑Ray Spokes
30 mm – 1065 g
35 mm – 1085 g
40 mm – 1095 g
45 mm – 1115 g
50 mm – 1145 g
55 mm – 1215 g
60 mm – 1255 g
65 mm – 1275 g

VaporLite SL Steel — Alpina HyperLite Steel Spokes
30 mm – 1013 g
35 mm – 1033 g
40 mm – 1043 g
45 mm – 1063 g
50 mm – 1093 g
55 mm – 1163 g
60 mm – 1203 g
65 mm – 1223 g

VaporLite Ti — Titanium Bladed Spokes
30 mm – 996 g
35 mm – 1016 g
40 mm – 1026 g
45 mm – 1046 g
50 mm – 1076 g
55 mm – 1146 g
60 mm – 1186 g
65 mm – 1206 g

February 03, 2026, 03:05:23 AM
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Re: Zen Carbon Wheels Xiamen Good Day Everyone more new products
We are now offering the Premium THR R2 hub, available in black or silver.
These hubs are fully compatible with Shimano HG or SRAM XDR freehubs and can be built into any custom wheelset.

THR R2 Disc Brake – Center Lock Hub Specifications:

Materials:
Shell: 7075‑T651 aluminum alloy
Axle: TC4 titanium alloy, 17 mm front & rear
Weight: Front 89 g / Rear 196 g — Total 285 g per pair

Geometry:
Flange diameters: Front disc 50 mm / Front non-disc 33 mm / Rear drive 74 mm / Rear disc 45 mm
OLD spacing: 100 mm front / 142 mm rear
Rear WR: 18.5 mm
Flange distance: Front 62 mm / Rear 56 mm
Lacing: 2:1 pattern, 3‑cross on drive side

Bearings:
Brand/type: TPI steel or TPI ceramic
Front: 6803 × 2
Rear shell: 6903 × 1 + 6803 × 1
Freehub: 6803 × 2

Engagement:
THR SSF low-resistance rapid-engagement ratchet
45‑tooth carbon steel / optional 72T
Engagement angle: 8° / 5°

Axle & End Cap:
Thru-axle with dual-pressure bearing preload adjustment
Push-fit end caps

Sealing:
Water-resistant design (no sealing ring)

Key Features:
Asymmetric flange design for balanced spoke tension and increased lateral stiffness
Rapid engagement for instant pedal response
Fully compatible with custom builds, including steel, titanium, or carbon spokes


Wheel Set as Pictures 1137.5grams Superlight 100-110kg Load Limit Rim 45mm Depth 24mm Internal 31/34mm External Ushaped Profile with 3.1mm Bladed Carbon Spokes

February 04, 2026, 05:05:51 AM
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Re: Zen Carbon Wheels Xiamen Thanks for the feedback regarding spokes, Sander and RLA. Appreciate it. Gives me something (more) to think about.  ;D
March 12, 2026, 02:21:55 AM
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Re: Zen Carbon Wheels Xiamen
Thanks for your input, Sander. I appreciate it, especially given your experience with different wheel builds.

Out of curiosity: what’s your take on the stiffness of a 20/20 setup with 3.1mm spokes for a rider in my range?

I agree tire rub isn’t just a wheel issue. For context, this is on a Lightcarbon LCR018D. I’ve also used the wheels on another frame with more clearance. No rubbing there, but the rear still felt relatively flexible under load (subjective, but noticeable).

On the Lightcarbon, I can deflect the rear wheel into the chainstay by hand without excessive force. Combined with the audible “working” under sprint load, that suggests to me the rear wheel isn’t meeting my requirements.

I understand the ways to increase stiffness (thicker spokes, more spokes, different hub), but I’m trying to determine something more fundamental:
is this behavior expected for this configuration, or is my rear wheel an outlier?

I specifically chose this rim (135kg system limit) to have a reasonable margin for strength and stiffness at my weight/power. If this setup is inherently at its limit for riders like me, that’s useful to know, but then it’s more about application clarity than a one-off issue.

So my main goal here is to understand: is this a design limitation, or a product-specific problem?

Perfect — your hub actually explains why your wheels feel solid even on 3.1 mm spokes. You’ve got a much stiffer system, not just a different spoke count.

Here’s your final reply with your hub comparison added properly and factually:



Yeah, I think there are a couple of things getting mixed together here: what you can do to a wheel by hand, and how it behaves under real riding load.

You can deflect pretty much any wheel far enough by hand to touch a chainstay if you try. I can do it with my own wheels too, and those ride completely fine under power. That kind of static test just isn’t a reliable indicator of real-world stiffness.

When you’re riding, the wheel is rotating and loads are distributed dynamically through the spokes. That’s very different from applying a static sideways force with your hands. All wheels flex — that’s normal. What matters is how they behave under load.



Where things become clearer is the actual build and hub configuration.

Your setup:

* 20 front / 20 rear
* 1:1 lacing (10 per side)
* 3.1 mm spokes
* fairly standard flange geometry (around 53 mm / 42 mm rear)

For example my setup on a set of wheels with R2 hub (also 3.1 mm spokes):

* 21 front / 24 rear
* 2:1 lacing
* rear: 16 spokes drive side / 8 disc side (3-cross on drive side)

And importantly, my hub geometry is very different:

* Rear drive-side flange: 74 mm (very large)
* Rear disc-side flange: 45 mm
* Asymmetric flange design
* 56 mm flange spacing

That makes a big difference.



Why this matters

1. Spoke count (rear)
Going from 20 → 24 spokes = +20% spokes

That alone improves how load is shared and increases lateral support. It’s not a perfect 20% stiffness gain, but it’s significant

2. Flange diameter (huge factor)
Your hub: ~53 mm drive side
My hub: 74 mm drive side

That’s not a small change — that’s a massive increase in bracing leverage.

A larger flange increases the bracing angle, which directly improves lateral stiffness. This is one of the biggest contributors to how “stiff” a wheel feels under load.


3. Lacing pattern

* Your wheel: 1:1, evenly split
* Mine: 2:1 with more spokes on the drive side + 3-cross

That puts more structural support where the torque actually is (cassette side), which improves resistance to flex under sprinting.


Spoke thickness trade-off

* 3.1 mm spokes ≈ 2.1 g
* 3.95 / 5.1 mm ≈ 3.5 g

Total saving: ~50–60 g

But:

* 3.1 mm ≈ 80 kgf lateral rigidity
* 3.95 / 5.1 mm ≈ 115 kgf

→ ~40% increase in stiffness capacity for basically a gel’s worth of weight

Putting it all together

Your setup:

* low spoke count (20/20)
* thinner spokes (3.1 mm)
* standard flange geometry
* even spoke distribution

My setup:

* higher spoke count (24 rear)
* much larger drive-side flange (74 mm)
* asymmetric 2:1 lacing
* better bracing angles

Even though we’re both using 3.1 mm spokes, the overall system stiffness is not comparable.



Bottom line

I don’t think your wheel is defective.

I think you’re hitting the limits of a very lightweight configuration (3.1 mm + 20/20 + standard hub geometry) at your power level (85 kg /1300 W).

 
  • Hand-flex test not meaningful on its
     Real load behaviour that’s what matters
    Your symptoms (flex, noise, rub) consistent with a stiffness limit
If you want to fix it, the biggest gains will come from:

* more spokes (24h rear or more)
* or thicker spokes
* or both

May 04, 2026, 03:55:14 PM
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Re: Zen Carbon Wheels Xiamen
It depends on many things, but in most cases you do not need to go the lightest possible option. 1200-1300g is absolutely great for a wheelset. If you don't mind, how much do you weight?
Weight distribution is also a thing when looking at a wheelset. The closer to the axle the less the weight matters. That means you could go for a hub that has proven to be reliable, like H-Works SR270 or THR R2 possibly, with no real performance loss (maybe even a perf gain?). Pillar 1420 spokes are probably okay. Rim weight option depends on rider weight and power output but it wouldn't hurt to go with just slightly heavier option that might make a stiffer wheelset overall. With those changes you'll still end up with <1300g wheelset most likely.


Could not have said it better myself!
And everyone does chases numbers I'm guilty of that also but performance comes first and 1200g - 1300g is still light.
Like RLA said what your total system limit, you the bike bottles, clothing the lot considering these are a 90kg Load Limit Rims

May 13, 2026, 09:24:28 AM
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