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Messages - Emraize

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Thanks for sharing your experiences @gravelista!
What has solved the headset issue in your case? For some here it seemed to help using Tarmac SL7 compression ring + bearings. Unfortunately this has not solved the headset play completely for good in my case.
How do you all check for headset play in general? By hitting the front brake quite hard while sitting on the top tube and rocking the bike forth and back?
The communication with Airwolf in regards to quality issues and in general is just ridiculous, i gave up on this...

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I just finished building my second slr from Airwolf (one for myself and one for a friend). Some experiences to share:
Ordering the frame went quite smoothly, as well communications with Airwolf during the whole process: easy to get in touch with them and they're willing to help.
Their statement that this is the original is obviously not true. Some small issues, especially with the small parts that come with the frame, indicate this is a copy. A good one though, as far as I can judge without testing it to and over its limits. Fair paint job, though it seems a bit easy to damage. We'll see.
Please note that though the website states the frame is also suitable for mechanical shifting, it is not. Just like the original gen 7 Madone, it is only suitable for Di2 (or any other electronic shifting). The internal routing of a rear shifting cable has to go through too many sharp bends to let it shift smoothly. I spent a lot of time and trying several things to get it shifting without any issues, but in the end decided to strip the mechanical groupset and replace it by Di2. Learning the hard way... The second build-up was an easy job after that.
Routing the brakehoses through the handlebar is really a pain. It took me quite some time and the help of an extra hand to get them through. I guess that'd be the same with an original; it's caused by the design.
The parts that come with the seatpost are a bit sloppy. The wedge used to fixate it in the frame is way to smooth and therefore too slippery. Using carbon paste is explicitly discouraged. Ordering an original wedge (which has a roughed surface) solved it easily. The sadlle clamp was skewed and too wide (and heavy), and again using an original solved it.
The headset bearings seem to fit well, but there's still some minor play in the headsets of both bikes after putting the bike together. In the second build I replaced the splitring on top of the upper bearings with an original one, but that didn't resolve the issue. My conclusion is it has to do with the first spacer. Adding an extra C ring on top as suggested above might solve it, not yet tried.
The holes for mounting the front caliper were in the right place (both builds), but quite rough on the inside. The threading of the holes in the forks had to be cleaned out/threaded, otherwise the bolts needed far too much force to get them in.
The mount for the rear caliper on one of the frames is not exactly even, so when I tighten the bolts the caliper will not stand exactly upright. This makes it almost impossible to adjust the caliper enough to let the disc run freely. Probably some paint issue. Solved by putting some thick nail polish on the frame on one edge of the bolt hole.

Both bikes have been ridden for a few hundred km and it feels fast and sturdy. The handlebar is pretty flexible, which I didn't expect from a carbon one. But that may be me not being used to an aero bar.
All in all I am quite positive about the Airwolf frame. If you go for this frame I'd advice to buy some original parts with it at the trek webshop right away: seatpost wedge and saddle clamp (together about 30€). But if you're thinking about building a very nice bike yourself, I'd certainly consider this frame.

Thanks for sharing your build experience! It seems like we've gone through similar issues building up this frame.
Did the diameter of your steerer tube fit to the inner diameter of the lower headset bearing? In my case i had to wrap a bit of aluminium tape around the steerer tube to make it fit. Also i had to mount a tiny spacer above the compression c-ring to avoid rubbing between the head tube and the first plastic cover.
Regarding the seatpost: Did you have no issues tightening the screw for saddle tilt?
Regarding the handlebar: I have the same impression that it feels quite flexible. Nevertheless it is not that noticeable while riding.
Overall i'm pretty happy with how the bike rides. Maybe on fast decents i'd prefer a bit more direct feeling but otherwise it feels pretty solid.

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I found the expander needs to sit just a bit under the top of the stem. This way, when you tighten the steerer tube bolt, it can pull the cap down on the stem, while pulling up on the steerer tube. I hope this makes sense, but I think if the steerer tube is perfectly flush with the stem, then the cap has nothing to pull against as you tighten the bolt. I had play that I couldn't get rid of until I took the steerer tube down a bit more and then things tightened up nicely.
This is completely clear and makes sense of course. However some users mentioned that the expander moves out of the steerer tube while compressing the system. I just wanted to note that the expander sits tight in the steerer tube in my case.

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This Airwolf frame has some mixed things. Some parts are the same as Cervelo (seatpost clamp, stem,....) and some others are same as Specialized (derailleur hanger, headset bearings,...).
For example, I replaced original hanger with direct mount model for specialized, so I can install GRX derailleur without the connection link.

After replacing original bearings (they´re a little bit crappy) with the ones for Specialized Tarmac SL7, I also replaced compression ring (split ring) with the Tarmac SL7 model I bought in Aliexpress. Cables and hoses guiding is better, headset adjust is now much better and has zero play.

Next step will be to replace the compression plug (the one that needs to be sanded to fit stem) with the model that J&L sells, compatible with Cervelo "C" shape fork. Part is on the way and I hope that once installed it has better grip inside the fork. Original one slips upwards if you apply more than a certain torque to the headcap.

thanks for your advice! i'll further try with your proposed bearings (49.5x40.5x6.5 -> SL7), compressor ring (SL7) and eventually expander (J&L).

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Did you modified the compression C ring?
https://chinertown.com/index.php/topic,4109.msg56128.html#msg56128

i only modified the top of the compression plug/ expander because otherwise the stem would have been impossible to get mounted. i did not modify the c-ring (split ring) sitting on top of the bearing.

6
Somehow i'm still struggling with a bit of headset play:
- the expander sits tight and flush in the steerer tube during and after headset compression
- while mounting and screwing the top cap the resistance gets suddenly pretty high at some point of compressioning. However the handle bar moves still freely to both sides. No rubbing at the frame.
- it seems to be only the upper headset causing this little play.
My suspicicon is that the compression c ring doesn't completely compresses the bearing. Or is it possible that the diameter of the steerer tube is a bit too small for the compression c ring? I'm running out of ideas now and dont know how to solve this analytical…

7
Also dealing with headset issues here. Have sanded the compression nut as shown in the previous posts as it has protruded slightly over the steerer and it was too difficult to get the stem mounted over the nut. Also i had to mount an additional c-ring (self made out of a spacer) on top of the compression ring of the upper headset. Initially the issues seemed to be solved but however after some riding it still seems to get slightly loose.

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took me a while to get through all the hassles building this bike but here it is ready to ride now:

- issue with upper headset play solved by mounting an additional c-ring as a spacer above the compression ring
- lower headset bearing needed some alu tape wrapped around the inside (fork diameter was too small for lower headset bearing, but the bearing has the dimensions as the "original")
- front brake caliper needed to be filed as the upper bore hole in the fork was about 2mm off
- the delivered seatpost mount cracked at about 3-4NM torque while mounting the saddle tilt screw (see photo). As i think this is a general construction issue and i don't trust the replica here, i bought a slightly used original one
- no feedback coming back from airwolf, only that they will check with their quality control...

Overall the bike fits and rides quite good. Coming from an aero bike of the first generations i subjectively would say that this one feels a bit stiffer and more aerodynamic. However i guess that a big factor for this is coming from the wheels.


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did somebody go with SLR from airflow, at the end?

Hi - i'm currently in the process of building an Airwolf SLR. Ordered in late November from their website and received around 6 weeks later in Germany (framesize 54/M, matte black)

Here are my impressions and issues so far:
- the paint job is quite good as far as i can judge, the matte is naturally a bit sensitive
- upper bore hole for the front brake caliper mount is around 2mm off -> had to file the caliper to make it fit
- lower headset bearing sits quite loose on the fork carbon crown but fits good into the frame (outer bearing diameter okay) -> have to measure the diameter of the fork and the bearing inner diameter. I fear the fork diameter is a bit off (or they send me an incorrect lower headset bearing)
- internal routing of the hydraulic cables through the handlebar is not the easiest job but managed to finish it with the help of an internal cable routing tool and sticking an older bowden cable to the hydraulic cable and pulled it through the bar.
- bottom bracket bearing (T47) fits pretty good
- saddle clamp and the area around the "iso flow hole" seem to be fine so far also

I'm installing a Shimano 105 12speed groupset and haven't decided which wheelset to put on yet. Overall it will probably not be the lightest build. Will upload some pics later on.

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