How did you resolve the gap between the lower bearing and the crown race? I seem to have the same problem.
Nothing, the seller confirmed it was normal. You will find that the lower bearing is recessed in the frame so once it's all fitted it looks and operates fine. The gap is still a bit bigger than my other bikes but it's acceptable.
With the caliper mounting bolts, do not force the bolt in even if you are sure it's threaded correctly. The bolt will break and you will have to pay for a replacement fork. The method to do this is (and this applies to any screw/bolt on the frame and especially the T47 BB):
- With the caliper removed, apply a copious amount of grease to the bolt
- Line up the bolt so it's perpendicular and hand tighten to make sure you are on the right thread.
- Use an allen key to keep tightening until there is a some resistance (I would estimate about 3-4nm of torque).
- Back out the bolt, clean the bolt threads (important) and apply grease again and using an Allen key you should be able to turn the screw that little bit extra (maybe half to a full turn).
- Back out and repeat until the screw is all the way in (note you don't need to get the screw to turn all the way in as you have the caliper mount adaptor).
Essentially you are using the screw to chase/clean the threads. Be extremely careful when you do the BB, don't be surprised if you find yourself sitting there for a few minutes trying to find the right position to start engaging the thread (it helps if you have one of those BB tools and use that as leverage to find and start the thread by hand).
Hope this helps.